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#51 2016-08-03 03:34:01

mandreas
Member
Registered: 2016-03-13
Posts: 136

Re: final stage

a video of the new vat  detachment system:

https://youtu.be/SOOFGqGFtEE

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#52 2016-08-21 20:51:48

mandreas
Member
Registered: 2016-03-13
Posts: 136

Re: final stage

Hi Shahin,

I deleted the breadboard, and welded components in a board with copper contacts, I noticed a significant improvement performance , nevertheless, occasionally occur crashes and freezes on RPI3,
Now i've a doubt, that is, my stepper motor is a nema 17 with 24vol absorption, perhaps the circuit you designed is compatible with 12-volt motors? I 've, by chance, take some diode a part  to make it compatible with the 24 volt motor?


thanks for your patience

Last edited by mandreas (2016-08-21 20:52:51)

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#53 2016-08-22 04:31:55

Shahin
Administrator
Registered: 2016-02-17
Posts: 3,546

Re: final stage

We use 12v motor. But wiring to the motor completely separated from RPi power. Usually most of the times freezes on RPi caused by power issues on v5 line. Please, share debug file so we could make sure it is the case.

I will ask our electronic guy to see, if motor's wiring could handle v24 motors or not.

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#54 2016-08-22 05:40:23

Shahin
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Registered: 2016-02-17
Posts: 3,546

Re: final stage

You need to change IC1 component (7806) to something more appropriate for 24v motor.
He suggest to add buffer between servo and rpi to make sure stepper does not reverse the voltage to the board and cause freezes.

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#55 2016-08-22 08:03:11

mandreas
Member
Registered: 2016-03-13
Posts: 136

Re: final stage

Shahin wrote:

You need to change IC1 component (7806) to something more appropriate for 24v motor.
He suggest to add buffer between servo and rpi to make sure stepper does not reverse the voltage to the board and cause freezes.


thanks a lot for everything,

I will follow the road
,
I attach the debug files :
https://drive.google.com/open?id=0B4QD7 … WlWTWJLd0k

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#56 2016-08-22 13:09:56

mandreas
Member
Registered: 2016-03-13
Posts: 136

Re: final stage

Googling around I found this scheme to protect Rpi from return peaks...



http://www.petervis.com/Raspberry_PI/Ra … ction.html

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#57 2016-08-22 20:30:01

Shahin
Administrator
Registered: 2016-02-17
Posts: 3,546

Re: final stage

Please, share another debug info after crash. Everything looks fine on the surface.

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#58 2016-08-22 20:59:09

mandreas
Member
Registered: 2016-03-13
Posts: 136

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#59 2016-08-23 03:55:21

Shahin
Administrator
Registered: 2016-02-17
Posts: 3,546

Re: final stage

Could you try ssh into the device after crash? Run top or similar commands to see if anything looks resources extensively.

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#60 2016-08-23 14:10:19

mandreas
Member
Registered: 2016-03-13
Posts: 136

Re: final stage

Hi Shahin,

I launched a print session, without turning  the projector on (which ,I think is not the cause of my problem) ,after layer 810 I got a freeze, and, as  your instructions I photographed the situation in ssh putty, with the top command,...
https://drive.google.com/open?id=0B4QD7 … mlOTlRvMkE

Last edited by mandreas (2016-08-23 14:13:22)

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#61 2016-08-23 16:37:20

Shahin
Administrator
Registered: 2016-02-17
Posts: 3,546

Re: final stage

Andrea,

I see some sign of system crash and freeze. But if you can ssh into device after printer crash. It is software level issue. If it is software issue, it is not clear one.
Could you let me know if the system still reachable after crashes/freezes?

Do you have any other rpi around to test again?

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#62 2016-08-23 18:08:25

mandreas
Member
Registered: 2016-03-13
Posts: 136

Re: final stage

No, unfortunately I have only this Rpi,

I repeated the test (open printing session , up to the block),

https://drive.google.com/open?id=0B4QD7 … XBsSHIwN0U 

after which I opened putty, in fact, appear  data movement ....


https://drive.google.com/open?id=0B4QD7 … VRwT3RSaUk

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#63 2016-08-24 06:19:22

Shahin
Administrator
Registered: 2016-02-17
Posts: 3,546

Re: final stage

Did you had same issue with the previous versions? Is it happens for any plate or particular plate?

I will try run my own printer with your settings to see if I could reproduce it.

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#64 2016-08-24 07:58:20

mandreas
Member
Registered: 2016-03-13
Posts: 136

Re: final stage

Thank Shahin,

then the question is a bit complex:
my  threaded screw has 5 mm pitch, https://drive.google.com/open?id=0B4QD7 … 2JvVWpqY3c
I've used so far 1/8 microstep, but in the setup box "leadscrew Pitch" put the value 1.249 (I do not understand the meaning, but it worked) with the new version I noticed, however, with that value: from 0 mm to 100 mm get correct, but from 0 to 200 mm I get about 210 mm, it means that the step seems to increase.
I tried to put the microstep of 1/32, put on the "leadscrew pitch" value of 5 mm (as it should be in my case), and this time the step  is steady and precise, in addition it is very quiet.
I launched a print session, with 500 layers, and everything worked well until the end, I have now launched a 1200 layers session   .. will see

P.S. with the new version I had erased and rewritten all print profiles and  re-rerun the plate processing

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#65 2016-08-24 08:07:27

Shahin
Administrator
Registered: 2016-02-17
Posts: 3,546

Re: final stage

Leadscrew Pitch is distance travelled with one turn of leadscrew.

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#66 2016-08-26 00:04:02

mandreas
Member
Registered: 2016-03-13
Posts: 136

Re: final stage

DSC_1032.jpg

Hi Shahin,

Today the DM542 driver arrived, already installed, easy to set up, it seems a good solution for my 24 volt stepper , quiet and precise, for the moment had no hitches.
Do you have any idea about the possibility that the software produces frezee?
Thank you

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#67 2016-08-26 04:46:08

Shahin
Administrator
Registered: 2016-02-17
Posts: 3,546

Re: final stage

I have seen only one error on nanodlp log files shared by you. And it could be result of power off or anything else. If it is software problem, we need to check out more error logs.

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#68 2016-09-04 09:51:25

mandreas
Member
Registered: 2016-03-13
Posts: 136

Re: final stage

to solve my hardware problems, I connected a Mega 2560, with Marlin firmware, I was sorry to lose the simplicity and immediacy of the configuration, typical of Rpi, but on the other hand I can now say that the system is stable and works as a fairytable, in short, I think it is the last post on this topic,
Thanks again Shahin

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#69 2016-09-04 19:43:52

Shahin
Administrator
Registered: 2016-02-17
Posts: 3,546

Re: final stage

Probably we need some kind of buffer for Stepper Driver <=> RPi. Personally I have to experience any crash / freeze. But if Mega solved your freeze issue, we have some kind of power problem.

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